Smart Solutions Case Studies
By using high-density polyethylene (HDPE) pipe rather than carbon steel and pairing it with Victaulic’s HDPE pipe joining system, Shoemaker Mechanical replaced a cooling tower in less time than planned, with fewer people than expected, and avoided potential weather delays. Tulsa Community College’s (TCC’s) system has performed with no issues since it was installed. Victaulic is an MCAA major sponsor.
For a demanding new warehouse project with a nine-month timeline, Current Mechanical counted on Victaulic’s experienced virtual design and construction (VDC) team, fabrication services, and grooved mechanical couplings to save installation time even as its workforce was stretched thin. “With the labor shortage, I am not sure we would have been able to complete this project without using Victaulic’s fabrication services,” said Steve Lewis, project manager at Current Mechanical.
Victaulic’s building information modeling (BIM) expertise saved Kruse Corporation an estimated $15,000 to $20,000 on the renovation of Union Station in Wichita, KS, while the streamlined construction approach reduced build hours from 4,000 to 3,100, yielding an additional $40,000 in labor savings. The combination of BIM services and Victaulic products simplified coordination, reduced risks during construction, and cut the manpower needed for this project in half.
Taking over a project months into the schedule and facing an extremely tight deadline, The Poole and Kent Corporation managed to complete work 15 days early by teaming up with Victaulic’s Virtual Design and Construction (VDC) team. The Victaulic VDC team’s expertise and use of BIM software allowed Poole and Kent to plan and coordinate so that they could make up for lost time on a new Baltimore apartment building.
Under pressure to make up for lost time on a huge tunneling project, Shinn Mechanical Inc. used cordless Milwaukee tools to install Victaulic grooved couplings on an innovative piping design, shaving months off the original schedule. “Pairing Victaulic couplings with Milwaukee tools allowed us to finish a job scheduled to take eight months in only 10 weeks,” said Mike Shinn, company founder.
Using Victaulic grooved mechanical solutions and Construction Piping Services (CPS) for a cramped mechanical room in a new luxury apartment building, Martin Associates streamlined its drawing and installation processes, reduced waste, and cut overall project costs by three to four percent. Martin successfully installed, tested, and completed the HVAC system at 525 West 52nd Street in New York City’s Hell’s Kitchen neighborhood in a week and a half, staying on budget and ahead of schedule.
Contracted to design and install the mechanical, electrical, plumbing, and fire protection systems for a massive renovation, Arden Building Companies faced a tight timeline, a tight space, and a tight budget—all of which made welding a poor choice for completing the mechanical room. Using Victaulic’s easy-to-install grooved connections, Arden joined, hung, and installed pipe quickly and efficiently once it was lowered into the mechanical room. Arden estimated that the speed of installation reduced overall costs by approximately $100,000.
Victaulic’s project management, coordination, and new 3D scanning technology allowed Western Mechanical Contractors, Inc. to cut days off the schedule for a historic building renovation, cutting labor costs and keeping the project on time and within budget. The 100-year-old Detroit News Building in downtown Detroit, MI, posed several challenges to restoration—including one tenant who remained in the building throughout the project.
To install the mechanical system for the International Gem Tower, one of New York City’s largest HVAC installations, A. D. Winston Corporation turned to Victaulic, a global manufacturer of mechanical grooved systems and services. Contractors at A. D. Winston are well versed in working with mechanical systems in the five boroughs of New York City. The firm specializes in hotel, institution, residential, commercial, and health facilities.
For U.S. Engineering Company, finding creative ways to keep the University of Colorado Hospital’s (UCH’s) new expansion on track helped them increase productivity while delivering on schedule and on budget. To maximize productivity, U.S. Engineering decided on a multi-trade prefabrication process using Victaulic grooved systems whenever and wherever possible.
Efficient prefabrication strategies and Victaulic products made it possible for California-based Marelich Mechanical to overcome a tight timeline and space constraints for a 43,000-square-foot data center project by speeding up the installation process and keeping costs down. Marelich Mechanical constructed all of the project’s mechanical and plumbing systems in just three months.
To maximize the benefits of using building information modeling (BIM), and to keep the Penn State Hershey Medical Center expansion project on schedule, Rado Enterprises of Bloomsburg, PA, turned to Victaulic. With proven experience installing grooved products in various HVAC systems since they began fabrication shop operations more than 15 years ago, Rado Enterprises knew that Victaulic grooved products provided a number of benefits over welding, such as ease of installation and maintenance, ability to meet demanding schedules, and decreased liability. What they learned with this project was the benefit of Victaulic’s project management services.
To meet the complex requirements of a massive public transit expansion, Legacy Mechanical, Inc. called on Victaulic. “We’ve worked with Victaulic grooved mechanical systems for nearly a decade so we know we can trust them to help us maximize productivity and address compressed work schedules, while increasing worker safety,” said Scott Krum, president at Legacy Mechanical. “We also know we can count on them for expert prefabrication and minimizing time in the field.”
Victaulic’s Construction Piping Services (CPS) division helped P1 Group, Inc. win the bid for a major hospital expansion project by creating a 3D model of the mechanical systems, electrical systems, and ductwork. In the bid, P1 Group also made the case for Victaulic grooved mechanical piping systems for the project to save time and costs on installation.
Building information modeling (BIM) and 3D modeling offered by Victaulic’s Construction Piping Services (CPS) division helped CFI Mechanical manage the lack of detailers available in Houston, where construction is booming. Victaulic’s grooved piping systems and prefabrication services also saved CFI Mechanical installation time and money on a new office building project.
Having installed Victaulic grooved products numerous times, Environmental Mechanical Contractors, Inc. (EMC) knew Victaulic could help them meet a tight deadline for renovations at Kansas’ Fort Leavenworth. Working with Victaulic’s Construction Piping Services department (CPS) to create 3D renderings of the project also allowed EMC to minimize rework and identify and troubleshoot potential problems. “We picked up a 30-percent labor savings from fabrication to install[ation]” said Marcus Howell, EMC’s senior project manager on the Fort Leavenworth project (now director of construction operations).
With 24 months to install 130,800’ of pipe, Palmer Christiansen Company relied on Victaulic for high-quality systems that reduce labor costs and installation time. As a result, the new federal courthousein Salt Lake City, UT, is expected to open in March 2014, with the mechanical system coming in on budget and ahead of schedule.
To meet the coordination challenges and compressed timeline of an historic building renovation in downtown Philadelphia, A.T. Chadwick turned to Victaulic’s drawing services team. The speed of installation of Victaulic grooved piping systems would also prove crucial to meeting deadlines, as well as reducing costs.