Safe Work Practices are Key During Pressure Testing Operations – This Guide Has Them!

June 6, 2018

MCAA’s Guide to Pressure Testing Safety highlights the safe work practices that can help prevent worker injury during hydrostatic and pneumatic testing of steel and copper piping systems.

Your workers will learn about:

  • Hazards associated with pressure testing
  • Common injuries resulting from pressure testing
  • Seven causes of piping system failures during pressure test operations that can result in injury, and how to avoid them
  • Safe work practices for hydrostatic testing
  • Safe work practices for pneumatic testing

The guide also contains tools to help you with pre-test safety planning, including sample checklists for both hydrostatic and pneumatic testing. A sample pneumatic test permit is also included.

Download the guide

There’s More…

A safety training video on the topic of safe pressure testing is also available. Accompanying materials will assist you in highlighting key training points, documenting worker training and confirming that workers understand the training concepts.

Provide worker training

Download or play the video

Highlight key training points

Download the Pocket Guide

Document worker training

Download the Documentation Sheet

Confirm that workers understand the training concepts

Download the Test

Download the Test Answer Key

Want More Safety Resources?

MCAA has you covered, with a full range of resources to help you protect your workers from injury and comply with applicable safety regulations. Here’s where to find them:

On our Direct Links to MCAA & MSCA Safety Resources page, where they’re listed by category with links.

Go there now

In the Resource Center, where you can use the blue Refine Your Search bar to pinpoint exactly what you’re looking for.

Visit the Resource Center

Have questions or need personal assistance?

Contact MCAA’s Pete Chaney.

Related Articles
OSHA recently updated their guidelines on mitigating and preventing the spread of COVID-19 in the workplace, which reflects the July 27, 2021 Centers for Disease Control and Prevention (CDC) mask and testing recommendations for fully vaccinated people.…
Each week, MCAA will highlight one or more of the educational resources that are free to MCAA members as a benefit of membership. This week, we focus on MCAA’s new safety training video, Master the Mechanics: Hand & Power Tool Safety for the Mechanical Trades. The video provides trainees with information on the most common hand and power tool injuries in the mechanical construction and service trades. It highlights the tools most likely to be involved in an injury incident, and teaches proper use of the tools to help prevent injuries.…
MCAA extends a warm welcome to Raffi Elchemmas, who will be joining the staff starting August 2, 2021. He will be MCAA’s new Executive Director of Safety, Health and Risk Management, learning the ropes before Pete's upcoming retirement. Raffi comes to us from Milwaukee Tool, where he was the National Manager, Health & Safety. He is a board-certified ergonomist with an MBA in Sales Leadership & Health Sector Management from DePaul University. He has been a member of MCAA’s Safety and Health Committee since 2019. MCAA is pleased to welcome Raffi to the staff, and his wife Martha, daughter Nina, and son Vartan to the MCAA staff family.…
STIHL is recalling to repair certain TS 410 and TS 420 cut-off machines manufactured between January 2021 and April 2021. In some of these machines the flywheel can break apart while the engine is running, posing a projectile hazard to the users or bystanders. If you have any of these machines, immediately discontinue use and take them to an authorized STIHL dealer for free repair. …
Load More...