Category: Smart Solutions

Muir-Chase Saves Caltech Gallons with High-Efficiency Zurn Urinals

Since Muir-Chase Plumbing installed Zurn Retrofit Pint urinal systems in every bathroom across campus, Caltech is saving 6,056,130 gallons of water and $42,393 per year. Californians know the value of every drop of water, and the world-renowned science and engineering institute in Pasadena recognizes the importance of being a responsible steward of water resources.

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Arden Engineering Constructors Slashes Man-Hours by 90 Percent with Trimble Scanner and Software

For a recent retrofit, Arden Engineering Constructors knew that an accurate as-built assessment of the project was essential to ensure a smooth process, so they put their Trimble® TX6 Scanner and RealWorks® Office software to the test. The scan took one field worker about 4 hours, compared with an estimated 32-man hours for manual measurements—a labor savings of 90 percent.

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Jay R. Smith Mfg. Co. and Pan-Pacific/Murray Company Team Up for New LA Stadium

Close coordination with Jay R. Smith Mfg. Co. is helping the mechanical design assist subcontractor Pan-Pacific/Murray Company (PPMC) tackle a tough job: building the NFL’s most massive stadium complex. At 3.1 million square feet, the Los Angeles Stadium and Entertainment District at Hollywood Park will house not just a 70,000-seat stadium but also a hotel, offices, retail spaces, residences, and restaurants.

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ACCO Installs Daikin Self-Contained HVAC Systems, Helps 49ers Stadium Score LEED Gold

By working closely with Daikin on design and modeling, ACCO Engineered Systems successfully installed 875,000 tons of sheet metal, miles of condenser and hot-water piping, and 21 large-capacity Daikin Self-Contained air conditioning (AC) units on a fast-track schedule with no room for delays. The energy-efficient HVAC systems helped the premier $1.2-billion Levi’s Stadium, home of the San Francisco 49ers, become the first NFL stadium to achieve LEED® Gold certification.

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Spaeder Saves Weeks on Layout with DEWALT HangerWorks

To meet an engineer’s demanding criteria for embedding hanger assemblies into concrete slabs for a new seven-story building, Wm. T. Spaeder Company used DEWALT HangerWorks™ software, not only achieving the difficult task but saving weeks of layout time as well. HangerWorks also improved the prefabrication process by enhancing labeling and reporting in Spaeder’s building information modeling (BIM) program.

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Herman Goldner Keeps Costs Low and Efficiency High with SPX Cooling Tower

When the Centre Square commercial office complex needed a new cooling tower system, HVAC contractor Herman Goldner Co., Inc. turned to SPX Cooling Technologies to address the building needs, then brought in Erickson Incorporated to conquer the formidable challenge of installing the system in a busy, urban site.

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Couts Cures Concrete with Uponor Thermal Cooling

For a record-setting continuous concrete pour, Couts Heating and Cooling, Inc. installed more than 20 miles of Uponor radiant tubing to create a thermal cooling system that would ensure the integrity of the concrete as it cured. Applying this new technique, Couts not only smoothed the way for this rapid, massive project, it also benefitted from the ease of installation. The PEX tubing’s “extreme flexibility made it fast and easy to install around the rebar in the base of the structure,” said Mike Martin, Couts piping department manager.

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Shinn Mechanical Couples Milwaukee Tool and Victaulic to Go Extra Mile on Seattle Tunnel Project

Under pressure to make up for lost time on a huge tunneling project, Shinn Mechanical Inc. used cordless Milwaukee tools to install Victaulic grooved couplings on an innovative piping design, shaving months off the original schedule. “Pairing Victaulic couplings with Milwaukee tools allowed us to finish a job scheduled to take eight months in only 10 weeks,” said Mike Shinn, company founder.

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Goshen Mechanical Accelerates Cash Flow, Eliminates Errors with MobiliForms

Goshen Mechanical is billing on the same day as service, has eliminated lost work orders, and has increased customer satisfaction by adopting MobiliForms from iBusiness Technologies. Cash flow has accelerated from even larger customers, such as hospitals, that now pay in as little as four days when Goshen times the invoice submissions to synch with their accounts payable cycle. “We should have adopted MobiliForms a year ago,” said Chris Gaffney, co-owner of Goshen.

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Martin Associates Partners with Victaulic, Stays on Budget, Ahead of Schedule

Using Victaulic grooved mechanical solutions and Construction Piping Services (CPS) for a cramped mechanical room in a new luxury apartment building, Martin Associates streamlined its drawing and installation processes, reduced waste, and cut overall project costs by three to four percent. Martin successfully installed, tested, and completed the HVAC system at 525 West 52nd Street in New York City’s Hell’s Kitchen neighborhood in a week and a half, staying on budget and ahead of schedule.

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Visit the Smart Solutions Case Studies area of our website! You’ll see how other mechanical contractors found their win-win with productivity-enhancing and cost-saving applications from members of MCAA’s Manufacturer/Supplier Council.

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Advance Mechanical Brings Big League Bathrooms to Wrigley Field

Restoring Wrigley Field was an opportunity for Advance Mechanical to install sleek Sloan products that allow fans to experience an efficient, hygienic trip to the restroom and get back to their seats to enjoy the game. Sloan was named the official Water Efficiency Partner for the Chicago Cubs baseball team in 2015.

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Circulating Air ‘Amazed’ by Speed, Ease of Installing Uponor Radiant System

Describing the Circulating Air crew’s first experience using Uponor products, Job Foreman Matt Fitzgerald said, “We were truly amazed at how quickly and easily we installed the tubing for the radiant heating and cooling system.” The Los Angeles-based mechanical contractor’s four-man crew installed 16,000’ of Uponor’s Wirsbo hePEX™ tubing in a new research building on the campus of the University of California, Los Angeles (UCLA). Using the radiant heating and cooling system helped earn LEED® Gold status for the six-story, 100,000-square-foot Edie and Lew Wasserman Eye Research Center.

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TG Gallagher Improves Prefabrication Processes with ManufactOn

With the ManufactOn cloud and mobile solution, TG Gallagher has increased and improved its prefabrication capacity. The TG Gallagher leadership team can keep tabs on the status of prefab work and materials at all times. The field team can monitor the progress of prefabbed items, request them as they are completed, and tag products to keep track of them. By integrating prefabrication into TG Gallagher’s supply chain, ManufactOn has helped them take the next step in the prefab revolution.

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Safety Tips for Maintaining Wire Ropes and Slings

Wire rope is a machine, and a rather complex machine. There are no precise rules to determine exactly when a wire rope sling has passed its service or expiration date. There are guidelines, though, to follow to know whether a sling is suitable for continued use or needs replacement.

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Tozour Energy Systems Keeps Costs in Control with Connect from KEY2ACT

Using Connect, a data collection and analysis solution powered by KEY2ACT, Tozour Energy Systems can pinpoint and even fix customers’ HVAC problems remotely, saving time and money. When Tozour’s technicians go on site, Connect helps them more accurately diagnose problems so they know exactly what they are looking for when they arrive. “They’re not wasting their time or the client’s time and money looking around for problems that don’t exist,” said Tozour’s Executive Vice President Frank Rhea.

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FotoIN Automates Photo Organization and Storage, Saving Contractors Time

Instead of uploading photos from jobsites manually and trying to keep them organized and accessible, contractors are using the FotoIN mobile application to streamline the process, saving time and improving productivity. Users have found FotoIN easy to use in the field and in the office and report that it works well with other office systems.

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Daikin Modular Central Plants Speed Installation, Eliminate Downtime for Data Center

With fast installation as high a priority as efficient cooling, Herakles Data of Sacramento, CA, chose pre-engineered, pre-assembled Daikin Modular Central Plants to meet their cooling demands. “Our number-one requirement in selecting a new system was speed,” said Laurence Stancil, director of facilities at Herakles Data. “The new cooling system had to be installed and operating as fast as possible, with minimal interruption.”

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Braconier Reins in Costs with Viega Products

Faced with the possibility of losing money on a building expansion project, Braconier Mechanical and Plumbing found that using Viega products was an easy way to trim costs. The ease of installation with the Viega press approach cut installation time dramatically, bringing costs back under control. In addition, Viega turned out to be a better choice for a job where the original specs called for threading pipe.

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CFI Mechanical, Carrier Work Together to Keep School on Schedule

Close coordination with Carrier on a “just-in-time” delivery schedule is helping CFI Mechanical keep a Houston school renovation project on track while saving the contractor installation time and costs. By using Carrier HVAC systems, CFI mechanical is also meeting the school’s energy-efficiency goals.

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Easy Installation, Reliable Service Lead Cannistraro to Name Jay R. Smith Mfg. Co. as Supplier of Choice

When Cannistraro, Boston’s largest mechanical contractor, needed a drain system for their own new fabrication and manufacturing facility, they turned to Jay R. Smith Mfg. Co.® for a solution that was delivered on a just-in-time basis to avoid the need for storage and was easy to install quickly. The level of service Smith provided cemented Cannistraro’s decision to name Smith their supplier of choice.

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Visit the Smart Solutions Case Studies area of our website! You’ll see how other mechanical contractors found their win-win with productivity-enhancing and cost-saving applications from members of MCAA’s Manufacturer/Supplier Council.

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